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Home / Impact stories / Industrial manufacturing

Industrial manufacturing · Lower cost, efficient operations

Every order and every stock level, visible without touching the core systems

A roller-shutter manufacturer had no real-time view of production orders and stock, a strict no-cloud policy and no appetite for a big BI platform. A lightweight reporting layer on the systems they already had gave operations, sales and the owners one shared picture.

0

cloud services or new core systems

Daily

order and stock picture instead of manual checks

3

teams on the same numbers: operations, sales, owners

The story in five steps

From business problem to time to value.

01Business problem

Production orders lived in the ERP, stock in the warehouse system and nobody had a real-time view across the two. Checking an order status meant walking over or picking up the phone, and there was no secure reporting layer at all. The client asked for a narrow set of use cases only: no cloud, no mainstream BI suite, no broad analytics programme.

02Intervention

We took the narrow request seriously instead of arguing for a bigger one: a lightweight reporting layer on a self-hosted BI tool, running on their own servers, reading from the ERP and the warehouse system. Order status in real time, component and material stock levels and summary dashboards with filters for time, product line and customer.

03Role of data & AI

Mostly data: one governed reporting layer over two systems that had never been joined. On top of it we proposed a chat interface for plain-language questions about orders, to show what AI could add; the client parked it for now, and the foundation is ready when they are.

04Adoption

Operations and logistics, sales and the owners work from the same dashboards. The manual status checks between production and customer support disappeared, and production planning improved with the stock visibility.

05Measurable impact

Hours of manual checking gone, leaner coordination between production and customer support and better production planning.

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